Safety, Risk & Reliability

Integrated Safety, Reliability & Production Efficiency Throughout the Complete Plant Lifecycle

 

What We Do

Our Safety, Risk & Reliability division provides engineering, consulting, inspection, certification, professional training, and technical publications to help organisations improve plant safety, reliability, production efficiency, regulatory compliance, and long-term asset performance.

 

We support industrial facilities throughout their complete lifecycle, from concept development and engineering through construction, commissioning, operation, maintenance, modification, decommissioning, and asset life extension.

 

 

The Total Plant® Philosophy 

The name Total Plant® reflects our engineering philosophy. We believe that safety, reliability, and production efficiency should be managed together rather than separately. Improvements in one discipline influence the others throughout the entire lifecycle of an industrial facility.

Our integrated engineering approach helps organisations reduce risk, improve reliability, increase production efficiency, optimise lifecycle costs, and achieve sustainable long-term operational performance.

 

 

How We Improve Plants

Our engineering methodology combines:

  • Engineering expertise

  • Risk assessment

  • Reliability engineering

  • Quantitative analysis

  • Lifecycle engineering

  • International engineering standards

  • Evidence-based decision making

Rather than treating engineering disciplines separately, we integrate them into a coordinated lifecycle approach that supports safer, more reliable, and more efficient industrial operations.

 

 

What We Cover

Our expertise includes:

  • Process Safety
  • Functional Safety
  • Technical Safety
  • Occupational Safety
  • Risk Assessment
  • Reliability Engineering
  • RAM Studies
  • Asset Integrity
  • Production Efficiency
  • Alarm Management
  • Inspection & Certification
  • Regulatory Compliance
  • Environmental Impact Assessment
  • Engineering Training

 

 

Technical Services

Our services include:

 

Process Safety & Risk

  • Process Safety Management (PSM)
  • HAZID
  • HAZOP
  • LOPA
  • SIL Assessments
  • Bow Tie Analysis
  • Quantitative Risk Assessment (QRA)
  • Consequence Modelling
  • Safety Cases
  • Hazardous Area Classification
  • Fire & Gas Mapping
  • Passive & Active Fire Protection
  • Relief System Design

 

Functional Safety & Automation

  • Functional Safety Lifecycle Management
  • SIL Verification
  • SIL Calculations
  • FMEDA
  • FMEA
  • Instrument Specifications
  • Plant Safeguarding Memoranda
  • Shutdown Hierarchy
  • Cause & Effect Diagrams
  • Alarm Management & Optimisation

 

Reliability & Asset Management

  • RAM Modelling & Simulation
  • Reliability Studies
  • Maintenance Strategy Development
  • Spare Parts Optimisation
  • Failure Rate Estimation
  • Proven-in-Use Equipment Assessments
  • Rotating Equipment Protection

 

Technical Support

  • Operation & Maintenance Support
  • Technical Bid Evaluations
  • Design Reviews
  • PFD & P&ID Reviews
  • Operation & Maintenance Procedures
  • Incident Investigation
  • Emergency Technical Support

 

Inspection, Compliance & Certification

  • Equipment Inspection
  • Certification of Equipment, Personnel & Organisations
  • Norwegian, UK, Dutch, European & International Regulations
  • Environmental Impact Assessment (EIA)
  • Documentation for Regulatory Authorities & Insurance Companies

 

Industries We Support

Our experience includes:

  • Oil & Gas
  • LNG
  • Petrochemicals
  • Chemicals
  • Fertilisers
  • Mining
  • Pharmaceuticals
  • Nuclear & Conventional Power
  • Manufacturing
  • Offshore & Onshore Facilities
  • Infrastructure
  • Data centers
  • Battery manufacturing
  • Food & Beverage

 

Who Can Benefit

Our services are designed for:

  • Plant Owners & Operators
  • Industry Investors
  • EPC Contractors
  • Engineering Consultants
  • Government Authorities
  • Inspection & Certification Organisations
  • Insurance Companies
  • Engineering Managers
  • Project Managers
  • Operation & Maintenance Teams
  • HSE Professionals

 

 

Why Choose Total Plant®

We believe engineering services should be:

  • Integrated – Safety, reliability, and production efficiency considered together throughout the plant lifecycle.
  • Independent – Objective engineering advice based on professional judgement and recognised engineering principles.
  • Evidence-Based – Applying quantitative analysis, engineering standards, and practical industrial experience.
  • Practical – Focused on solving real operational and engineering challenges.
  • Lifecycle-Oriented – Supporting industrial facilities from concept through decommissioning.
  • International – Extensive experience across Europe, Scandinavia, North and South America, the Middle East, Australia, Africa, and Asia.
  • Focused on Results – Improving safety, reliability, production efficiency, regulatory compliance, and long-term business performance.

 

 

Publications & Training

Our engineering activities are supported by internationally recognised technical publications and professional training programmes covering process safety, functional safety, reliability engineering, production efficiency, and industrial asset management. For more details about training, please visit our Training page.

 

Several of our publications have been featured in IEEE magazine articles, while one book was selected as a finalist in the IChemE Global Awards. For more details, please visit our Publications page.

 

 

Contact Us

Whether you require engineering support, specialised studies, inspection, certification, professional training, or independent technical advice, we would be pleased to discuss how we can support your organisation.

➡ Contact Us